Impact of Autonomous Maintenance on a PIM Production Line

Aglei Duques Maciel Filho; Jonas  Gomes da Silva; Mariana Sarmanho de Oliveira Lima

doi:10.31686/ijier.vol7.iss12.2084

Impact of Autonomous Maintenance on a PIM Production Line

Authors

Aglei Duques Maciel Filho
Jonas Gomes da Silva
Mariana Sarmanho de Oliveira Lima

DOI:

https://doi.org/10.31686/ijier.vol7.iss12.2084

Keywords:

TPM, Autonomous Maintenance, Equipment Availability

Abstract

To increase the competitiveness of their products, companies have sought to identify and eliminate losses in their production processes to reduce production costs. One of the six major process losses established by the Total Productive Maintenance (TPM) philosophy is related to equipment downtime in the production environment. This paper analyzes the impacts of the implementation of autonomous maintenance through the eight-step analysis implemented by a project developed in line 3 of the welding sector of a factory located in the city of Manaus, capital of Amazonas, Brazil. To this end, the indicators were evaluated, establishing the solution priority, defining the necessary actions and implementing them. Upon completion of the project, there was a 39% increase in operators' knowledge of machines and autonomous maintenance procedures, as well as a 75% reduction in line equipment downtime, increasing the availability from 94.9% to 98.7%, allowing to verify the effects of the execution of the autonomous maintenance activities.

References

[1] ASSOCIAÇÃO BRASILEIRA DE NORMAS TÉCNICAS. Confiabilidade e manutenabilidade: NBR ISO 5462. Rio de Janeiro, 1994.
[2] BIEHL, N.C; SELLITO, M. A. TPM e manutenção autônoma: estudo de caso em uma empresa da indústria metal-mecânica. Revista Produção On Line, Florianópolis, SC, v. 15, n. 4, p. 1123 – 1147, out./dez. 2015.
[3] BRANCO, F. G. A Organização, o Planejamento e o Controle da Manutenção. RJ: Ciência Moderna, 2008
[4] GOMES, M.; LIMA, C.; SILVA I. Implantação da Lubrificação Autônoma como Ferramenta Essencial do TPM: Uma Abordagem Prática. Encontro Nacional de Eng. de Produção. Anais. Bento Gonçalves: ABEPRO, 2012.
[5] GRAISA, M.; AL-HABAIBEH, A. An investigation into current production challenges facing the Libyan cement industry and the need for innovative total productive maintenance (TPM) strategy. Journal of Manufacturing Technology Management, v. 22, n.4, p. 541-558, 2011. http://dx.doi.org/10.1108/17410381111126445
[6] GUSMÃO, C. A. Índices de desempenho da manutenção - Um enfoque prático. Disponível em: <http://www.mantenimientomundial.com/notas/4indices.pdf >. Acessado em: 11 dezembro de 2019.
[7] IMAI, M. – Gemba Kaizen: estratégias e técnicas do Kaizen no piso de fábrica. SP: IMAN, 1997.
[8] KARDEC, A.; NASCIF, J. Manutenção - Função Estratégica. Segunda edição. RJ:QualityMark, 2001.
[9] KELLY, A. e HARRIS, M.J. Management of Industrial Maintenance, Butterworths, Oxford, 1978.
[10] KELLY, A. Maintenance Planning and Control, Butterworths, Oxford, 1984.
[11] _________, Maintenance and its Management, Conference Communication, London, 1989.
[12] MOUBRAY, John, Manutenção Centrada em Confiabilidade, 2nd Edition, Aladon Ltd, 2000.
[13] NAKAJIMA, S. Introdução ao TPM - Total Productive Maintenance. São Paulo: IMC Internacional Sistemas Educativos Ltda., 1989.
[14] NAKAZATO, Koichi. Facilitadores TPM – XXXV Evento Internacional de TPM, Tokyo, Japan, JIPM, Impresso pela IMC International, 1998.
[15] SINGH, R.; GOHIL, A.; SHAH, D.; DESAI, S. Total Productive Maintenance (TPM) implementation in a machine shop: A case study. Procedia Engineering, v.51, n.1, 592-599, 2013. http://dx.doi.org/10.1016/j.proeng.2013.01.084
[16] SLACK, N. et al. (1999) Administração da Produção. Ed. Atlas.
[17] SMITH, Anthony M., HINCHCLIFFE, Glenn R., RCM - Gateway to World Class Maintenance, 1st Edition, Elsevier Butterworth-Heinemann, 2004.
[18] SUZUKI, T. TPM in process industries. Portland: Productivity Press, 1994.
[19] TAKAHASHI, Y.; OSADA, T. TPM/MPT: manutenção produtiva total. São Paulo: IMAM, 1993.
[20] TAKAHASHI, Y.; OSADA, T. Manutenção produtiva total. São Paulo: IMAM, 2000
[21] WIREMAN, T. Developing performance indicators for managing maintenance, New York, Industrial Press Inc., 1998.

Downloads

Published

2019-12-01

Issue

Vol. 7 No. 12 (2019): International Journal for Innovation Education and Research

Section

Journal Articles

License

This work is licensed under a Creative Commons Attribution-NoDerivatives 4.0 International License.

Copyrights for articles published in IJIER journals are retained by the authors, with first publication rights granted to the journal. The journal/publisher is not responsible for subsequent uses of the work. It is the author's responsibility to bring an infringement action if so desired by the author for more visit Copyright & License.

How to Cite

Duques Maciel Filho, A., Gomes da Silva, J. ., & Sarmanho de Oliveira Lima, M. (2019). Impact of Autonomous Maintenance on a PIM Production Line. International Journal for Innovation Education and Research, 7(12), 385-398. https://doi.org/10.31686/ijier.vol7.iss12.2084